Synthesis of Multifunctional Metal‐ and Metal Oxide Core@Mesoporous Silica Shell Structures by Using a Wet Chemical Approach

We demonstrate a facile wet chemical approach for fabricating spherical metal/metal‐oxide core@mesoporous silica shell hybrid nanoparticles with different core and shell thicknesses. Vertically aligned mesoporous silica (mSiO₂) shells were fabricated over the pre‐synthesized spherical SiO₂ nanoparticles through a three‐step strategy: 1) synthesis of core materials, 2) covering the core with an organic–inorganic composite layer, and 3) removing the organic template through calcinations in air. The mechanisms of hybrid structure formation are proposed. The multifunctional nature of the hybrid structures could be induced by incorporating guest ions/molecules, such as Ag, Mn, and TiO₂, into the pores of an mSiO₂ shell. Mn and TiO₂ cluster‐ incorporated composite structures have been tested to be antioxidizing agents and effective photocatalysts through electron spin resonance, radical scavenging tests, and the photocatalytic degradation of rhodamine B. The possibility of incorporating several hetero‐element guest clusters in these mesoporous composite particles makes them highly attractive for multifunctional applications.     

Organic–inorganic polypyrrole‐surface modified SiO2 hybrid nanocomposites: a facile and green synthetic approach

Organic–inorganic hybrid nanocomposites composed of conductive polypyrrole (PPy) and surface modified silica (SiO₂) were successfully prepared through an in situ chemical oxidative polymerization in supercritical carbon dioxide (scCO₂). SiO₂ nanoparticles were surface modified using 3‐methacryloxypropyltrimethoxysilane (MPTMS) in order to disperse well in the medium. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) showed that the SiO₂ nanoparticles were encapsulated into the polymer. UV‐visible spectra of the diluted colloidal dispersions of PPy/SiO₂ hybrid nanocomposites were similar to those of PPy system. Fourier transform infrared spectroscopy (FT‐IR) suggested the strong interaction between PPy and SiO₂. Surface characterizations of nanocomposites were described by X‐ray photoelectron spectroscopy (XPS). The nanocomposites synthesized in scCO₂ have been shown to possess higher electrical conductivity and thermal stability. Copyright © 2009 John Wiley & Sons, Ltd.     

Microstructure of SiO<Subscript>2</Subscript>/TiO<Subscript>2</Subscript> hybrid electrospun nanofibers and their application in dye degradation

SiO₂/TiO₂ hybrid nanofibers were prepared by electrospinning and applied for photocatalytic degradation of methylene blue (MB). The phase structure, specific surface area, and surface morphologies of the SiO₂/TiO₂ hybrid nanofibers were characterized through thermogravimetry (TG), X-ray diffraction (XRD) analysis, Brunauer–Emmett–Teller (BET) analysis, scanning electron microscopy (SEM), etc. XRD measurements indicated that doping of silica into TiO₂ nanofibers can delay the phase transition from anatase to rutile and decrease the grain size. SEM and BET characterization proved that silica doping can remarkably enhance the porosity of the SiO₂/TiO₂ hybrid nanofibers. The MB adsorption capacity and photocatalytic activity of the SiO₂/TiO₂ hybrid nanofibers were distinguished experimentally. It was found that, although increased silica doping content could enhance the MB adsorption capacity, the intrinsic photocatalytic activity gradually dropped. The SiO₂ (10 %)/TiO₂ composite nanofibers exhibited the highest MB degradation rate, being superior to SiO₂ (20 %)/TiO₂ or pure TiO₂.     

Polystyrene‐Core–Silica‐Shell Hybrid Particles Containing Gold and Magnetic Nanoparticles

Polystyrene‐core–silica‐shell hybrid particles were synthesized by combining the self‐assembly of nanoparticles and the polymer with a silica coating strategy. The core–shell hybrid particles are composed of gold‐nanoparticle‐decorated polystyrene (PS‐AuNP) colloids as the core and silica particles as the shell. PS‐AuNP colloids were generated by the self‐assembly of the PS‐grafted AuNPs. The silica coating improved the thermal stability and dispersibility of the AuNPs. By removing the “free” PS of the core, hollow particles with a hydrophobic cage having a AuNP corona and an inert silica shell were obtained. Also, Fe₃O₄ nanoparticles were encapsulated in the core, which resulted in magnetic core–shell hybrid particles by the same strategy. These particles have potential applications in biomolecular separation and high‐temperature catalysis and as nanoreactors.     

Synthesis and properties of silica/polystyrene/polyaniline conductive composite particles

In this study, silica/polystyrene/polyaniline (SiO₂/PS/PANI) conductive composite particles were synthesized by four sequential reactions. The nanosized SiO₂ particles were synthesized from tetraethoxysilane (TEOS) by a sol–gel process with water as the solvent medium, followed by a surface modification with triethoxyvinylsilane; then the surface modified SiO₂ particles were used as seeds to synthesize SiO₂/PS composite particles with soapless seeded emulsion polymerization. Finally, the SiO₂/PS particles were used as seeds to synthesize the SiO₂/PS/PANI conductive composite particles. The sol–gel process of SiO₂, the effect of surface modification, and several other factors that influenced polymerization of styrene in the soapless seeded emulsion polymerization will be discussed. Either potassium persulfate (KPS) or 2,2′‐azobis(isobutyramidine) dihydrochloride (AIBA) was used as the initiator to synthesize the uniform SiO₂/PS particles successfully, and the cross‐section morphology of the SiO₂/PS particles was found to be of a core–shell structure, with SiO₂ as the core, and PS as the shell. The SiO₂/PS particles were well dispersed in many organic solvents. In the following step to synthesize SiO₂/PS/PANI conductive composite particles, sodium dodecyl sulfate (SDS) played an important role, specifically, to absorb aniline onto the surfaces of the SiO₂/PS particles to carry out the polymerization of aniline over the entire surface of the particles. The conductivity of the SiO₂/PS/PANI composite particles approached that of semiconductive materials. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 342–354, 2005     

Formation and Thermal Stability of Gold–Silica Nanohybrids: Insight into the Mechanism and Morphology by Electron Tomography

Gold–silica hybrids are appealing in different fields of applications like catalysis, sensorics, drug delivery, and biotechnology. In most cases, the morphology and distribution of the heterounits play significant roles in their functional behavior. Methods of synthesizing these hybrids, with variable ordering of the heterounits, are replete; however, a complete characterization in three dimensions could not be achieved yet. A simple route to the synthesis of Au‐decorated SiO₂ spheres is demonstrated and a study on the 3D ordering of the heterounits by scanning transmission electron microscopy (STEM) tomography is presented—at the final stage, intermediate stages of formation, and after heating the hybrid. The final hybrid evolves from a soft self‐assembled structure of Au nanoparticles. The hybrid shows good thermal stability up to 400 °C, beyond which the Au particles start migrating inside the SiO₂ matrix. This study provides an insight in the formation mechanism and thermal stability of the structures which are crucial factors for designing and applying such hybrids in fields of catalysis and biotechnology. As the method is general, it can be applied to make similar hybrids based on SiO₂ by tuning the reaction chemistry as needed.     

Morphology,crystalline structure,and properties of poly(vinylidene fluoride)/silica hybrid composites

Poly(vinylidene fluoride)/silica (PVDF/SiO₂) hybrid composite films were prepared via sol–gel reactions from mixtures of PVDF and tetraethoxysilane in dimethylacetamide. Their morphology, crystalline structure, and thermal, mechanical, and electrical properties were examined. For morphology measurements, scanning electron microscopy and optical microscopy were applied. X‐ray diffraction and infrared analyses showed that the crystalline structure of PVDF was not changed much by the addition of SiO₂, indicating that there was no interaction between PVDF and SiO₂. With increasing SiO₂ content, the melting temperature rarely changed, the degree of crystallinity and the dielectric constant decreased, and the decomposition temperature slightly increased. A PVDF/SiO₂ hybrid composite film with 5 wt % SiO₂ exhibited balanced mechanical properties without a severe change in the crystalline structure of PVDF, whereas for the hybrid composites with higher SiO₂ contents (>10 wt %), the mechanical properties were reduced, and the spherulite texture of PVDF was significantly disrupted by the presence of SiO₂ particles. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 19–30, 2002     

Fabrication and performance of microencapsulated phase change materials with hybrid shell by in situ polymerization in Pickering emulsion

Microencapsulated phase change materials (MePCMs) using melamine–formaldehyde resin/SiO₂ as shell were investigated in this paper. Organically modified SiO₂ particles were employed to stabilize Pickering emulsion, and in situ polymerization of melamine and formaldehyde was carried out to form hybrid shell. The performances of resultant MePCMs with hybrid shell were investigated comparatively with the MePCMs with polymer shell. SiO₂ particles raise the microencapsulation efficiency by improving the stability of emulsion and providing a precipitation site for melamine–formaldehyde resin. Also, the mechanical strength, thermal reliability, and anti‐osmosis performance of MePCMs were improved significantly by SiO₂ particles in the shell. Our study shows that Pickering emulsion is a simple and robust template for MePCMs with polymer‐inorganic hybrid shell. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation and characterization of SiO2/TiO2 composite microspheres with microporous SiO2 core/mesoporous TiO2 shell

SiO₂/TiO₂ composite microspheres with microporous SiO₂ core/mesoporous TiO₂ shell structures were prepared by hydrolysis of titanium tetrabutylorthotitanate (TTBT) in the presence of microporous silica microspheres using hydroxypropyl cellulose (HPC) as a surface esterification agent and porous template, and then dried and calcined at different temperatures. The as-prepared products were characterized with differential thermal analysis and thermogravimetric (DTA/TG), scanning electron microscopy (SEM), X-ray diffraction (XRD), nitrogen adsorption. The results showed that composite particles were about 1.8 μm in diameter, and had a spherical morphology and a narrow size distribution. Uniform mesoporous titania coatings on the surfaces of microporous silica microspheres could be obtained by adjusting the HPC concentration to an optimal concentration of about 3.2 mmol L⁻¹. The anatase and rutile phase in the SiO₂/TiO₂ composite microspheres began to form at 700 and 900 °C, respectively. At 700 °C, the specific surface area and pore volume of the SiO₂/TiO₂ composite microspheres were 552 and 0.652 mL g⁻¹, respectively. However, at 900 °C, the specific surface area and pore volume significantly decreased due to the phase transformation from anatase to rutile.     

Chiral SiO2 and Ag@SiO2 Materials Templated by Complexes Consisting of Comblike Polyethyleneimine and Tartaric Acid

A facile avenue to fabricate micrometer‐sized chiral (L ‐, D ‐) and meso‐like (dl ‐) SiO₂ materials with unique structures by using crystalline complexes (cPEI/tart), composed of comblike polyethyleneimine (cPEI) and L ‐, D ‐, or dl ‐tartaric acid, respectively, as catalytic templates is reported. Interestingly, both chiral crystalline complexes appeared as regularly left‐ and right‐twisted bundle structures about 10 μm in length and about 5 μm in diameter, whereas the dl ‐form occurred as circular structures with about 10 μm diameter. Subsequently, SiO₂@cPEI/tart hybrids with high silica content (>55.0 wt %) were prepared by stirring a mixture containing tetramethoxysilane (TMOS) and the aggregates of the crystalline complexes in water. The chiral SiO₂ hybrids and calcined chiral SiO₂ showed very strong CD signals and a nanofiber‐based morphology on their surface, whereas dl ‐SiO₂ showed no CD activity and a nanosheet‐packed disklike shape. Furthermore, metallic silver nanoparticles (Ag NPs) were encapsulated in each silica hybrid to obtain chiral (D and L forms) and meso‐like (dl form) Ag@SiO₂ composites. Also, the reaction between L ‐cysteine (Lcys) and these Ag@SiO₂ composites was preliminarily investigated. Only chiral L ‐ and D ‐Ag@SiO₂ composites promoted the reaction between Lcys and Ag NPs to produce a molecular [Ag–Lcys]_n complex with remarkable exciton chirality, whereas the reaction hardly occurred in the case of meso‐like (dl ‐) Ag@SiO₂ composite.     

Novel polyester/SiO2 nanocomposite membranes: Synthesis,properties and morphological studies

In this paper, a new type of soluble polyester/silica (PE/SiO₂) hybrid was prepared by the ultrasonic irradiation process. The coupling agent γ-glycidyloxypropyltrimethoxysilane (GOTMS) was chosen to enhance the compatibility between the polyester (PE) and silica (SiO₂). Furthermore, the effects of the coupling agent on the morphologies and properties of the PE/SiO₂ hybrids were investigated using UV-vis and FT-IR spectroscopies and FE-SEM. The densities and solubilities of the PE/SiO₂ hybrids were also measured. The results show that the size of the silica particle was markedly reduced by the introduction of the coupling agent, which made the PE/SiO₂ hybrid films become transparent. Furthermore, thermal stability, residual solvent in the membrane film and structural ruination of membranes were analyzed by thermal gravimetric analysis (TGA). The effects of SiO₂ nanoparticles on the glass transition temperature (T_g) of the prepared nanocomposites were studied by differential scanning calorimetry (DSC). Moreover, their mechanical properties were also characterized. It can be observed that the Young's moduli (E) of the hybrid films increase linearly with the silica content. The results obtained from gas permeation experiments with a constant pressure setup showed that adding SiO₂ nanoparticles to the polymeric membrane structure increased the permeability of the membranes.     

Sol–gel derived silica-based organic–inorganic hybrid materials as “composite precursors” for the synthesis of highly homogeneous nanostructured mixed oxides: an overview

The present contribution reports on our results concerning the synthesis of different binary and ternary oxide systems by using hybrid materials as “composite” precursors. In the last years, we have developed and explored a valuable strategy to yield a very homogeneous dispersion of nanoparticles of early metal transition oxide, MO₂ (M = Zr, Hf) inside a silica matrix. This route is based on the use of the sol–gel process to obtain organic–inorganic hybrid silica-based materials embedding the oxide precursors (Zr and/or Hf oxoclusters), which are then calcined at high (T > 500 °C) temperatures to give the desired oxides. The “precursor” hybrid materials are prepared by a modified sol–gel process, involving the copolymerisation of the organically modified oxozirconium or oxohafnium clusters (M₄O₂(OMc)₁₂ (M = Zr, Hf and OMc = methacrylate) with (methacryloxymethyl)triethoxysilane (MAMTES) or (methacryloxypropyl)trimethoxysilane (MAPTMS). Free radical copolymerisation of the 12 methacrylate groups of the oxoclusters with the methacrylate-functionalised siloxanes allows a stable anchoring of the oxoclusters to the silica network formed by the hydrolysis and condensation of the alkoxy groups. The sol–gel reactions of the two methacrylate-modified silanes methacryloxymethyltriethoxysilane and methacryloxypropyltrimethoxysilane were followed by using two independent time-resolved spectroscopic methods, viz., IR ATR and NMR with the aim to optimise their pre-hydrolysis times and consequently their use as precursors for hybrid materials. As mentioned, thermal treatment at high temperature of the hybrid yields a very homogeneous dispersion of ZrO₂ and/or HfO₂ nanoparticles in the silica matrix, since the molecular homogeneity of the starting hybrid is retained in the final mixed oxide. This route was successfully applied both to the synthesis of bulk materials and thin films characterised by different compositions (in term of M/Si molar ratios and M nature), heating route (conventional or microwave-assisted) and final temperature of annealing (from RT to 1,100 °C). The first example of the ZrO₂–HfO₂–SiO₂ ternary oxide system was also prepared by this approach. The prepared systems, both in the form of hybrid materials as well as in the final form of binary or ternary oxides, were thoroughly characterised by a wide variety of analytical tools from a compositional, structural, morphological point of view. Moreover, in the case of the binary ZrO₂–SiO₂ bulk materials, also the evolution under heating was followed by different methods. In particular, the composition of the hybrid as well as of the final oxidic materials was determined by X-Ray Photoelectron Spectroscopy and elemental analysis, whereas FT-IR and multinuclear solid-state NMR spectroscopies shed light on the changes occurring in the composition upon thermal heating and the degree of condensation of the silica network. The morphology and the microstructure of the hybrids and of the oxides were studied by nitrogen sorption and Scanning Electron Microscopy. X-Ray Diffraction, Transmission Electron Microscopy and X-ray Absorption Fine Structure Spectroscopy X-ray Absorption Fine Structure Spectroscopy were used to follow the conversion of the amorphous oxides to the final materials consisting of crystalline zirconia or hafnia dispersed in amorphous silica. On selected systems, functional properties (surface reactivity, dielectric properties) were furthermore investigated. The obtained binary oxides were also used as substrates for functionalisation experiments with (1) dialkycarbamates and (2) long alkyl chains to produce functional materials for catalysis and HPLC applications, respectively.     

Polybenzoxazine–silica (PBZ–SiO2) hybrid nanocomposites through in situ sol–gel method

New type of Polybenzoxazine–silica (PBZ–SiO₂) hybrid nanocomposites was prepared through in situ sol–gel method. Benzoxazine was synthesized using bisphenol-A, trans-4-aminocyclohexanol hydrochloride and formaldehyde solution through Mannich condensation reaction and was characterized by FT-IR, ¹HNMR and ¹³CNMR spectroscopy. The methodology adopted in the present study involves to formation of hydrogen bond interaction between the benzoxazine monomer and the silica matrix, followed by the ring opening polymerization of benzoxazine monomer through thermal curing to obtain a red brown transparent PBZ–SiO₂ hybrid. The formation of hybrid nanocomposites was confirmed by FT-IR. Thermal and morphological properties of the hybrid materials were investigated by the differential scanning calorimetry (DSC), thermo gravimetric analysis (TGA), scanning electron microscopy (SEM). The PBZ–SiO₂ hybrids show improved thermal properties and glass transition (Tg) temperature. The nitrogen porosimetry study was carried out to confirm the nanometer level integration of polybenzoxazine in the PBZ–SiO₂ hybrid nanocomposites.     

A novel and facile preparation method of hollow silica spheres containing small SiO2 cores

This article presents a novel and facile preparation method of hollow silica spheres with loading small silica inside. In this approach, positively charged SiO₂/polystyrene core‐shell composite particles were synthesized first, when the silica shells from the sol‐gel process of tetraethoxysilane were then coated on the surfaces of composite particles via electrostatic interaction, the polystyrene was dissolved subsequently even synchronously in the same medium to form hollow silica spheres with small silica cores. TEM, SEM, and FTIR measurements were used to characterize these composite spheres. Based on this study, some inorganic or organic compounds could be loaded into these hollow silica spheres. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3431–3439, 2007     

Co-templating synthesis of highly dispersed 1D ZnO nanostructures in amorphous SiO2 under hydrothermal condition

One-dimensional (1D) ZnO nanostructures were grown in amorphous SiO₂ matrix by a co-templating method under hydrothermal condition. Using ethylenediamine (EDA) groups grafted mesoporous silica MCM-41 as a co-template, the growth of 1D ZnO nanostructures was oriented by soft EDA groups and confined inside the hard mesochannels of MCM-41. The microstructure and morphology of the 1D-ZnO-nanostructures/SiO₂ composite were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). All these results indicate that the 1D ZnO nanostructures were synthesized and highly dispersed in the amorphous SiO₂ matrix. Blue-shifted exciton absorption was observed from the co-templating synthesized sample.     

Preparation, characterization, and infrared emissivity property of optically active polyurethane/TiO2/SiO2 multilayered microspheres

Optically active polyurethane/titania/silica (LPU/TiO₂/SiO₂) multilayered core–shell composite microspheres were prepared by the combination of titania deposition on the surface of silica spheres and subsequent polymer grafting. LPU/TiO₂/SiO₂ was characterized by FT-IR, UV–vis spectroscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), SEM and TEM, and the infrared emissivity value (8–14 μm) was investigated in addition. The results indicated that titania and polyurethane had been successfully coated onto the surfaces of silica microspheres. LPU/TiO₂/SiO₂ exhibited clearly multilayered core–shell construction. The infrared emissivity values reduced along with the increase of covering layers thus proved that the interfacial interactions had direct influence on the infrared emissivity. Besides, LPU/TiO₂/SiO₂ multilayered microspheres based on the optically active polyurethane took advantages of the orderly secondary structure and strengthened interfacial synergistic actions. Consequently, it possessed the lowest infrared emissivity value.     

Synthesis and electromagnetic properties of polyaniline-coated silica/maghemite nanoparticles

Polyaniline coated silica/maghemite nanoparticles (PANI/SiO₂/γ-Fe₂O₃ composites) were synthesized by the combination of a sol-gel process and an in-situ polymerization method, in which ferrous and ferric salts as well as tetraethyl orthosilica (TEOS) acted as the precursor for γ-Fe₂O₃ and silica, respectively. As a result, the SiO₂/γ-Fe₂O₃ particle showed a core-shell structure, with γ-Fe₂O₃ as the magnetic core and silica as the shell of the particle. The shell thickness can be controlled by changing the TEOS concentration. The PANI/SiO₂/γ-Fe₂O₃ composites revealed a multilayer core-shell structure, where PANI is the outer shell of the composite. The doping level and the conductivity of PANI/SiO₂/γ-Fe₂O₃ composites decreased with increasing the TEOS content due to the presence of the less coated PANI on the SiO₂/γ-Fe₂O₃ core at higher TEOS content. For a SQUID analysis at room temperature, all γ-Fe₂O₃ containing composites showed a typical superparamagnetic behavior. The saturation magnetization of SiO₂/γ-Fe₂O₃ nanoparticles decreased with increasing the TEOS content due to the increase in silica shell thickness, while the saturation magnetization of PANI/SiO₂/γ-Fe₂O₃ composites also decreased with increasing the TEOS content, which is attributed to the lower conductivity of PANI in the composites at higher TEOS content.     

One-Pot Synthesis and Formation Mechanism of Hollow ZSM-5

Coffin-shaped hollow ZSM-5 zeolite (HZZ) particles with shell thickness of about 200 nm and hollow diameter of approximately 1.5 μm were synthesized in one pot by using tetrapropylammonium bromide (TPABr), aluminum triisopropoxide Al[OCH(CH₃)₂]₃ and tetraethoxysilane (TEOS) as the structure-directing agent (SDA), aluminum and silica source, respectively. The appropriate molar ratios of TPABr/SiO₂ and Si/Al as well as suitable crystallization temperature are the key factors for the formation of HZZ. The formation of the HZZ can be attributed to the existence of intrinsic density variation inside the initial amorphous aggregates and the Al zoning in the outer surface of the ZSM-5 particles. Amorphous silica with low crystallinity formed at early stages and low Al concentration, which has been subsequently dissolved and recrystallized on the ZSM-5 particle surface through Ostwald ripening, leading to the formation of HZZ. This approach, which uses a high concentration of SDA, will provide new possibilities and insight into the prospective fabrication of hollow zeolites.     

Fabrication and characterization of TiO<Subscript>2</Subscript>–SiO<Subscript>2</Subscript> composite nanoparticles and polyurethane/(TiO<Subscript>2</Subscript>–SiO<Subscript>2</Subscript>) nanocomposite films

TiO₂–SiO₂ composite nanoparticles were prepared by a sol–gel process. To obtain the assembly of TiO₂–SiO₂ composite nanoparticles, different molar ratios of Ti/Si were investigated. Polyurethane (PU)/(TiO₂–SiO₂) hybrid films were synthesized using the “grafting from” technique by incorporation of modified TiO₂–SiO₂ composite nanoparticles building blocks into PU matrix. Firstly, 3-aminopropyltriethysilane was employed to encapsulate TiO₂–SiO₂ composite nanoparticles’ surface. Secondly, the PU shell was tethered to the TiO₂–SiO₂ core surface via surface functionalized reaction. The particle size of TiO₂–SiO₂ composite sol was performed on dynamic light scattering, and the microstructure was characterized by X-ray diffraction and Fourier transform infrared. Thermogravimetric analysis and transmission electron microscopy (TEM) employed to study the hybrid films. The average particle size of the TiO₂–SiO₂ composite particles is about 38 nm when the molar ratio of Ti/Si reaches to1:1. The TEM image indicates that TiO₂–SiO₂ composite nanoparticles are well dispersed in the PU matrix.     

Preparation and characterization of poly(phthalazinone ether ketone)/SiO<Subscript>2</Subscript> hybrid composite thin films with low friction coefficient

Organic–inorganic poly(phthalazinone ether ketone) (PPEK)/SiO₂ hybrid composite thin films were prepared by the dip-coating method on pre-cleaned glass substrates. The covalent bonds between organic and inorganic phases were introduced by an in-situ O-acylation reaction of isocyanatopropyltriethoxysilane (ICPTES) with the borohydride-reduced PPEK forming a polymer bearing triethoxysilyl groups. Theses groups were subsequently hydrolyzed with tetraethoxysilane (TEOS) and allowed to form a network via a sol–gel process. The polymer hybrid composite exhibited good thermal stability and a higher glass transition temperature as compared with the pure resin. Atomic force microscope, water contact angle measurement and scanning electron microscope were used to characterize the polymer hybrid thin films. The tribological experiment showed that the films have very low friction coefficient (about 0.1) and good anti-wear properties, without failure even after sliding for 18,000 s under modest loads. The improved tribological properties of the modified substrate were attributed to good adherence of PPEK/SiO₂ hybrid films on the substrate and synergy of both PPEK matrix and silica particles.