Gas holdup in three-phase immobilized-cell bioreactors

A number of studies in the published literature deal with gas holdup in three-phase reactors. However, very few address the cases in which the solid density approaches that of the liquid phases and in which low gas velocities are involved. These conditions are commonly encountered in immobilized-cell bubble columns and in fluidized-bed bioreactors. This paper reports the effect of gas and liquid velocity upon gas holdup and bed expansion in fluidized-bed bioreactors. For liquid-fluidization of low-density alginate beads in the absence of gas, the terminal sedimentation velocity (vT) of the particles is a constant, and expansion of the bed follows Richardson and Zaki’s correlation. In the presence of gas, however, the apparent terminal sedimentation velocity value is affected by the velocity of the gas and liquid phases. For gas velocities above a minimum value, the calculated value of vT depends on liquid velocity only, and a constant bed expansion was observed for a range of gas and liquid flow rates. For the gas-liquid interactions, a modified drift-flux model was found to be valid. For superficial gas velocities between 5 and 17 cm/min, the modified drift-flux velocity was observed to be a function of gas velocity, suggesting the prevalence of a coalescence regime.     

浆态床反应器中相含率及粒径分布的研究

以空气－水－石英砂体系为对象，研究了费托合成浆态床反应器中表观气速、平均淤浆浓度、床层轴向位置等因素对气含率、固体浓度轴向分布和粒径分布的影响，并通过实验得出了气含率与操作变量之间的关联式。     

鼓泡浆液反应器的应用开发研究Ⅰ.气含率和固相浓度分布特性

研究了以粉体氧化铝水合物为固相的鼓泡浆液反应器的平均气含率和固体浓度分布特性。考察了表观气速、体系温度、静液高度、固相浓度及气体分布板的开孔率等对气含率的影响和不同性质氧化铝水合物在塔中的悬浮和轴向浓度分布情况。结果表明气速增大或开孔率较大时气含率增大，但固相浓度大小对气含率没有影响。水合氧化铝固体粉末在鼓泡塔中的浓度分布特性与固体的堆积密度和吸水性能有关，吸水率大堆积密度小的拟薄水铝石在低气速条件下就可完全均匀悬浮。以上结果为用气液固三相鼓泡反应器制备晶粒大小均匀的拟薄水铝石提供了可能性。     

Gas holdup in a three-phase fluidized-bed bioreactor

The effects of system parameters on the gas holdup in a three-phase fluidized-bed bioreactor were examined. A valve technique was used to measure the average gas holdup in the reactor. Gas holdup was found to be strongly affected by fluid superficial velocities, bead size and density, electrolyte concentration, type of gas sparger, and temperature. Quantitative and qualitative observations were made regarding the differences between conventional glass-particle systems and low-density gel-particle systems. Most notably, the degree of bubble coalescence and mode of fluidization were highly dependent on each system.     

Hydrodynamic Behavior in a Tapered Bubble Column

IntroductionBubble column( BC) and slurry bubble column( SBC) reactors have emerged as one of the mostpromising devices in chemical,biochemical and en-vironmental engineering operations because of theirsimple construction,isothermal conditions,highheat and mass transfer rates,and on- line catalystaddition and withdrawal[1_ 4] .The utilization of ta-pered slurry bubble column( TSBC) reactorshas re-cently received much attention ofsome scholars andscientists who are engaged in biochemical rea…     

Attrition of dolomitic lime in a fluidized-bed reactor at high temperatures

Results of an experimental study on the rate of attrition of lime catalyst/sorbent in a high-temperature, turbulent fluidized bed with quartz sand are presented. Batch measurements were conducted at 850°C in an electrically heated gasification reactor of the inner diameter of 5.1 cm with three samples of high-grade dolomitic lime of the particle size 450 ??m, 715 ??m, and 1060 ??m, respectively. In addition to the influence of the particle size, the effect of operating (elapsed) time was investigated at different superficial gas velocities. Assuming that the attrition rate decreases exponentially with time, a simple mechanistic model, enabling the correlation of the measured experimental data, was developed. The course of the lime particles attrition is described as a function of the elapsed time, excess gas velocity, and particle size. The presented approach and the results might be applicable for the attrition of high-grade dolomitic lime, particularly in fluidized gasification of biomass.     

Measurement of mixing time and holdup of solids in gas–solid fluidized bed using radiotracer technique

Mixing times and holdup of solids were measured in a gas–solid fluidized bed using radiotracer technique. Sand and air were used as solid and gas phase, respectively in the fluidized bed. Gold-198 labeled sand particles were used as radiotracer for mixing time measurement at different operating conditions and ¹³⁷Cs sealed source was used for holdup measurement at different axial and radial positions. The experiments were conducted at different operating conditions. The measured mixing times ranged from 1.4 to 21 s at different conditions. It was observed that at a particular bed height, the mixing time initially decreases with increasing gas velocity and tend to become constant at higher gas velocities. However, mixing time increases with increasing bed height. The holdup fraction of solid was found to be more towards the wall compared to the centre of the column. The study provided inputs to improve the existing design, design of a new system and scale-up of the process.     

煤在热载体流化床中的热解模型

煤粒在热载体流化床中的热解规律对于设计煤气、热、电三联产的关键装置－热载体流化床干馏炉是十分重要的。本文建立了煤粒在热载体流化床中的传热和热解反应的微分方程，并对其进行了数值求解，得到了煤粒度、热载体流化床操作速度、热载体流化床床层温度、热载体颗粒粒径等对煤气产率的影响规律，为热载体流化床干馏炉的设计提供了计算方法和理论依据。     

Diffusion and reaction in an immobilized enzyme starch saccharification catalyst

Effectiveness factors were predicted from measurements of basic parameters made on single oligosaccharides, and the prediction was compared to experimental effec tiveness factors for the reaction of each oligosaccharide in the immobilized enzyme catalyst. Kinetic parameters were obtained for the hydrolysis of each oligosaccharide catalyzed by soluble glucoamylase, and were fit with a subsite model equation capable of generalization to all sizes of oligosaccharide. Diffusion coefficients in free solution were determined from movement out of a capillary tube. Spatial characteristics of the immobilized enzyme bed were obtained from pulse response experiments, allowing the calculation of effective diffusivities. Experimental effectiveness factors plotted against modulus were in reasonable agreement with the predictions.     

Ethanol production usingZymomonas mobilis in a cross-linked immobilized cell reactor

The bacteriumZymomonas mobilis may be utilized to produce ethanol from glucose in a cross-linked immobilized cell reactor. Reactor startup is much more rapid with cross-linkedZymomonas than with the yeastSaccharomyces cerevisiae. Volumetric ethanol productivities (based on liquid holdup) three times those obtained with cross-linked yeast, and comparable to those obtained withZymomonas immobilized by other methods, are possible.     

Dynamic modeling of an immobilized cell reactor

A mathematical model has been developed to describe the dynamic aerobic reaction occurring in a semibatch type of mixed flow reactor, containing cells immobilized in gel beads. This modeling is an extension of that developed in our previous study, for an immobilized cell reactor involving ethanol fermentation. In contrast to anaerobic reactions such as ethanol fermentation, (wherein the influent substrate concentration can be set at any desired level), aeration becomes necessary to provide additional substrate (oxygen) for most aerobic reactions occurring in immobilized cell reactors. Tobacco cell cultivation was chosen as a representative aerobic reaction, and the effect of aeration was assessed in terms of the volumetric coefficient of oxygen from gas to liquid phases.     

Hydrodynamics and mixing in three-phase fluidized bed bioreactors

The effects of solid particles on hydrodynamics and mixing in a three-phase fluidized bed bioreactor were discussed. The gas holdup, bubble size, and liquid-phase axial dispersion coefficient were measured in a 0.25-m id bubble column bioreactors containing low-density particles. The presence of low-density solid particles slightly increased gas holdup. The decrease in average bubble diameter with solid presence was found. For the three-phase system, the liquid-phase axial dispersion coefficients were higher than for the two-phase system. We extended a model for a gas holdup developed for a gas-liquid two-phase bubble column bioreactor to a gas-liquid-solid three-phase fluidized bed bioreactor. Using the present data and available data in the literature, the predictions of the proposed model were examined. The proposed model agreed with a wide range of the experimental data. A theoretical correlation for liquid-phase axial dispersion coefficient was developed using Kolmogoroff's theory of isotropic turbulence. Reasonable agreement was obtained between the predicted and experimental values of axial dispersion coefficient.     

The use of an immobilized enzyme nylon tube reactor incorporating a four enzyme system for creatinine analysis

A single immobilized enzyme nylon tube reactor was produced incorporating a four enzyme system for the analysis of creatinine. The enzyme activity ratios in the coupling solution used to prepare the reactor were found to be of extreme importance in governing the activity of the latter. The reactor was incorporated into a continuous flow analysis system used to assay creatinine in urine samples and the results were correlated with a manual technique employing the same enzyme system in solution. The precision, correlation, high specificity, simplicity, and speed of the analysis were concluded to be factors in favor of the method's suitability for urine creatinine determinations.     

Entrapment of living microbial cells in covalent polymeric networks

The kinetics of oxidative phenol degradation with microbial cellsCandida tropicalis, immobilized in a polyacrylamide and polymethacrylamide matrix, were mathematically simulated assuming zero-order and Michaelis-Menten rate equations. For zero-order kinetics an expanded equation for catalytic effectiveness as a function of the Thiele modulus, Biot number, and partition coefficients was derived and compared with numerical solutions for Michaelis-Menten kinetics. Errors with regard to the zero-order approximation become negligible ifc _o/K _M >2. Experimentally determined catalyst activities as a function of particle size and cell concentration were compared to calculated ones. Additional experiments to determine the diffusion and oxygen consumption ratios have been carried out in an effort to resolve the physical parameters to be used in the above mentioned calculations. Furthermore, experiments on cell growth during reincubation with nutrients and oxygen are reported; an increase in activity up to a factor of ten was observed. These experiments demonstrate that the microbial cells are entrapped in the polymer matrix in the living state.     

Numerical simulation of the hydrodynamics of an inverse liquid–solid fluidized bed using combined Lattice Boltzmann and smoothed profile methods

Knowledge of an inverse fluidized-bed fluid hydrodynamics is advantageous in optimal adjustment and designing high-efficiency beds. In the present study, a combination of a single relaxation time collision operator lattice Boltzmann method (LBM) and the smoothed profile method (SPM) is employed to simulate the hydrodynamics of an inverse liquid–solid fluidized bed comprising circular monodisperse and polydisperse particles in a rectangular channel. A numerical instance of inverse fluidization involving 231 particles is illustrated to show the capability of the combined methods. Moreover, comparison of the numerical results is performed with the Ergun equation and the Richardson–Zaki correlation. The comparison demonstrates that the present model can simulate the fluid flow behavior in an inverse fluidized bed. Several different models were also presented to investigate the effect of different fluid properties and size of particles in the bed. Simulations indicate that the more the superficial liquid velocity, the higher the porosity of the bed. The present simulations show that porosity of the bed increases by increasing the particles size, and also the vertical velocity of the bed decreases with an increase in liquid viscosity. Finally, polydisperse particle systems are also simulated. The results show that porosity in an inverse fluidized bed comprising polydisperse particles is more than that of a monodisperse particle bed.     

Gas Holdups of Small and Large Bubbles in a Large-scale Bubble Column with Elevated Pressure

Gas holdups of large bubbles and small bubbles were measured by means of dynamic gas disengagement approach in the pressured bubble column with a diameter of 0. 3 m and a height of 6.6 m. The effects of su-perficial gas velocity, liquid surface tension, liquid viscosity and system pressure on gas holdups of small bub-bles and large bubbles were investigated. The holdup of large bubbles increases and the holdup of small bub-bles decreases with an increase of liquid viscosity. Meanwhile, the holdup of large bubbles decreases with in-creasing the system pressure. A correlation for the holdup of small bubbles was obtained from the experimen-tal data.     

Production of cyclodextrins in a fluidized-bed reactor using cyclodextrin-glycosyl-transferase

Cyclodextrin-glycosyl-transferase (EC2.4.1.19), produced by Wacker (Munich, Germany), was purified by biospecific affinity chromatography with β-cyclodextrin (β-CD) as ligand, and immobilized into controlled pore silica particles (0.42 mm). This immobilized enzyme (IE) had 4.7 mg of protein/g of support and a specific activity of 8.6 μmol of β-CD/(min·g_IF) at 50°C, pH 8.0. It was used in a fluidized-bed reactor (FBR) at the same conditions for producing cyclodextrins (CDs) with 10% (w/v) maltodextrin solution as substrate. Bed expansion was modeled by the Richardson and Zaki equation, giving a good fit in two distin ctranges of bed porosities. The minimum fluidization velocity was 0.045 cm/s, the bed expansion coefficient was 3.98, and the particle terminal velocity was 2.4 cm/s. The FBR achieved high productivity, reaching in only 4 min of residence time the same amount of CDs normally achieved in a batch reactor with free enzyme after 24h of reaction, namely, 10.4 mM β-CD and 2.3 mM γ-CD.     

Immobilized and solid-state reagent systems for luminol chemiluminescence in flow systems

To facilitate the application of luminol chemiluminescence in analysis, several approaches are investigated to provide the reagents in immobilized or solid-state format. The approaches are demonstrated with flow injection systems. Luminol is covalently bound or adsorbed to the surface of small support particles and packed into flow-through reactor/detector cells. The catalyst can be either covalently immobilized heme-containing species or a positively-biased electrode in an electrochemical cell. Peroxide can be obtained electrochemically at a negatively-biased electrode. These immobilized reagent systems can be combined to yield single-channel flow systems for determination of hydrogen peroxide (0.15M detection limit) or luminol (0.1 nM detection limit).     

Investigation of hydrodynamic behaviour of a pilot-scale trickle bed reactor packed with hydrophobic and hydrophilic packings using radiotracer technique

A radiotracer study was carried out in a trickle bed reactor (TBR) independently filled with two different types of packing i.e., hydrophobic and hydrophilic. The study was aimed at to estimate liquid holdup and investigate the dispersion characteristics of liquid phase with both types of packing at different operating conditions. Water and H₂ gas were used as aqueous and gas phase, respectively. The liquid and gas flow rates used ranged from 0.83?×?10^?7?C16.67?×?10^?7?m³/s and 0?C3.33?×?10^?4?m³ (std)/s, respectively. Residence time distribution (RTD) of liquid phase was measured using ⁸²Br as radiotracer and about 10?MBq activity was used in each run. Mean residence time (MRT) and holdup of liquid phase were estimated from the measured RTD data. An axial dispersion with exchange model was used to simulate the measured RTD curves and model parameters (Peclet number and MRT) were obtained. At higher liquid flow rates, the TBR behaves as a plug flow reactor, whereas at lower liquid flow rates, the flow was found to be highly dispersed. The results of investigation indicated that the dispersion of liquid phase is higher in case of hydrophobic packing, whereas holdup is higher in case of hydrophilic packing.     

Hydrodynamic and mass transfer studies in an external-loop air-lift bioreactor for immobilized animal cell culture

Air-lift bioreactors containing suspended or immobilized animal cells have been used for the production of a variety of high-value biologicals. In the bioprocessing industry, there is a need to study and quantify the relationships between bioreactor-system properties such as mixing, flow, mass transfer, and cell processes. In the present study, the performance of a 1-L external-loop air-lift bioreactor was investigated by studying gas-liquid oxygen transfer, mixing time, liquid velocity and gas hold-up at various aeration rates. These studies were performed over a range (0-25%) of loadings of small (500-800 μm) calcium alginate beads to investigate the effect of using various concentrations of cell immobilization matrices on the physical properties of the system. At an aeration rate of 0.5 vvm, the mixing time was decreased by 50%, from 75 s at 0% bead loading to 38 s at 10% bead loading. A minimum liquid velocity of 10 cm/s was required to keep the alginate beads in suspension. As bead loading increased, flow within the reactor went from turbulent conditions to the transition zone. At all bead loadings tested, the gas hold-up increased by only 2% with an increase in aeration rate from 0.1 to 1.0 vvm, regardless of whether the total reactor volume (i.e., liquid and beads) or the liquid volume was used in calculating the hold-up. A mathematical correlation was developed for expressing the dependence of the volumetric mass-transfer coefficient, k₁a, on aeration rate (vvm) and microbead loading. With this equation it was possible to predict, within 20%, the k₁a knowing the gas-flow rate and the volume percentage of microbeads present in the bioreactor. A theoretical study was also performed to calculate the oxygen transfer from the bulk liquid to the center of microcapsules containing animal cells using experimental k₁a data. The results suggest that whereas there is no oxygen limitation at 10 to 15% microcapsule loading, there is a potential mass-transfer problem at 25% loading if the bioreactor is operated at an aeration rate of less than 1.06 vvm.