聚全氟乙丙烯中空纤维膜研究

以聚全氟乙丙烯(FEP)为成膜聚合物,复合无机粒子为成孔剂,邻苯二甲酸二辛酯(DOP)为稀释剂,采用熔融纺丝工艺制备得到FEP中空纤维膜.分析和讨论了不同成膜体系对FEP中空纤维膜热性能、动态力学性能和力学性能的影响,并对膜的纯水通量和孔径分布进行表征.用扫描电子显微镜(SEM)观察了膜的横断面和表面形貌.结果表明,所得FEP中空纤维膜为由溶出微孔和界面微孔组成的海绵状孔结构.随着成孔剂含量的增加,成孔剂在成膜体系中分散程度变差,容易发生团聚,最终导致膜孔径变大,孔径分布变宽.成孔剂和稀释剂对FEP中空纤维膜的热性能和动态力学性能影响较小.当FEP含量增加到70 wt％时,膜表面容易形成一层致密层,降低了膜的通透性.     

熔纺聚氨酯系中空纤维膜的结构与性能

将聚氨酯/聚偏氟乙烯/聚乙二醇(PU/PVDF/PEG)熔融共混纺丝制得中空纤维膜,对纤维膜的微孔结构与性能进行研究,分析影响其水通量衰减的因素。结果表明:所得纤维膜具有界面及非界面微孔结构;随着水通量工作环境的变化,膜孔结构发生相应变化,表现出压力及温度响应性能;而经热处理后,所得膜部分微孔闭合,水通量下降;随测试时间延长,膜结构趋于致密化,水通量衰减。     

中空纤维复合膜

中空纤维复合膜是分离膜的一种,它是由两种(或两种以上)不同的材料采用一定的制备工艺复合而成的,其优点是将中空纤维的结构特点(如自支撑等)和复合膜的分离优势(如高选择性高通量等)有机结合.本文首先介绍了中空纤维复合膜的基膜及复合层所用到的材料(或添加材料),并按照中空纤维复合膜的结构特点对其进行了简单的分类,并重点论述了中空纤维复合膜的制备设备及工艺.最后论述了中空纤维复合膜在渗透汽化、气体分离和纳滤等领域的研究进展和应用情况,指出中空纤维复合膜需要继续深入的研究内容.     

Interfacially polymerized thin film composite membranes on microporous polypropylene supports for solvent-resistant nanofiltration

Interfacial polymerization (IP) is a powerful technique for fabrication of thin film composite (TFC) membranes. The polymers used most often as support are polysulfone (PS) or polyethersulfone (PES). These supports have limited stability in organic solvents. In this work, microporous polypropylene (PP) flat film and hollow fiber membranes were used as a support to fabricate TFC membranes for nanofiltration by the IP technique. Porous polypropylene membranes can provide substantial chemical, pH, and solvent resistance and are therefore suitable as supports for fabricating TFC membranes functioning as solvent-stable nanofiltration membranes. The surface and the pore interior of polypropylene flat sheet and hollow fiber membranes were hydrophilized first by pre-wetting with acetone followed by oxidation with chromic acid solution. A standard procedure to successfully coat the hydrophilized flat film and hollow fiber membranes was developed next. The monomeric system chosen for IP was poly(ethyleneimine) and isophthaloyl dichloride. The TFC hollow fiber membranes were characterized by nanofiltration of safranin O (MW 351) and brilliant blue R (MW 826) dyes in methanol. Rejection values of 88% and 43% were achieved for brilliant blue R and safranin O, respectively at a transmembrane pressure of 413 kPa in the TFC hollow fiber membranes. Pressure dependences of the solvent flux and solute rejection of the TFC membranes were studied using the modified flat sheet membranes up to a pressure of 965–1241 kPa. Solvent flux increased linearly with an increase in the transmembrane pressure. Solute rejection also increased with an increase in the transmembrane pressure. All modified membranes were also characterized using scanning electron microscopy. Extended-term solvent stability of the fabricated membranes was studied in toluene; the membranes demonstrated substantial solvent stability in toluene.     

Preparation and characterization of inorganic hollow fiber membranes

Inorganic hollow fiber membranes were prepared by spinning a polymer solution containing suspended aluminum oxide (Al₂O₃) powders to a hollow fiber precursor, which is then sintered at elevated temperatures. In spinning these hollow fiber precursors, polyethersulfone (PESf), N-methyl-2-pyrrolidone (NMP), and polyvinyl pyrrolidone (PVP) were used as a polymer binder, a solvent, and an additive, respectively. The inorganic hollow fiber membranes prepared were characterized using scanning electron microscope (SEM), gas permeation techniques Coulter porometer, and gravimetric analysis. Some primary factors affecting the structure and performance of the membranes such as the sintering temperature and the ratio of the aluminum oxide to the PESf polymer binder were studied extensively. The prepared inorganic membranes show an asymmetric structure, which is similar to the conventional polymeric membranes prepared from the same phase-inversion technique. The inorganic hollow fiber membrane with a higher porosity and better mechanical strength could be prepared by blending the spinning solution with a smaller amount of aluminum oxide powder.     

Polyamide-imide/polyetherimide dual-layer hollow fiber membranes for pervaporation dehydration of C1–C4 alcohols

To circumvent the common swelling and deteriorated performance of integral asymmetric hollow fiber membranes for pervaporation dehydration, we have developed novel polyamide-imide (PAI)/polyetherimide (PEI) hollow fiber membranes with synergized performance with the aid of dual-layer spinning technology. Dehydration of C1–C4 alcohols has been conducted and the orders of their fluxes and permeances have been analyzed. The hollow fibers spun at 2 cm air gap and annealed at 75 °C exhibit the highest pervaporation performance: separation factors for t-butanol/water and iso-butanol/water binary systems are greater than 50,000 with flux more than 700 g/m² h. A comparison with literature data shows that the newly developed membranes outperform most other polymeric membranes for the dehydration of IPA and butanols. The dual-layer hollow fiber membranes also exhibit good long-term stability up to 200 h. The superior performance can be attributed to (1) the balanced properties of PAI as the selective layer for dehydration pervaporation; (2) the low water uptake and less swelling characteristic of the PEI supporting layer; and (3) the desirable membrane morphology consisting of a fully porous inner layer, a porous interface, and an ultrathin dense-selective outer skin.     

P(AA-AMPS)–PVA/polysulfone composite hollow fiber membranes for propylene dehumidification

A series of composite hollow fiber membranes, poly(acrylic acid-co-2-acrylamido-2-methyl-1-propane sulfonic acid) (P(AA-AMPS))–poly(vinyl alcohol) (PVA) membranes as skin layers and polysulfone (PS) hollow fiber membranes as support layers, were prepared for dehumidification of propylene gas. The chemical and physical structures, including inter-components interaction, crystallinity, glass transition temperature and free volume of the membranes, were systematically characterized. Through the sorption experiments, it was found that the membrane exhibited a preferential sorption toward water, and initially the water sorption increased remarkably with P(AA-AMPS) content increasing, afterwards reached the zenith, then decreased rapidly. Dehumidification performance showed that the membrane containing 50 wt.% P(AA-AMPS) exhibited the highest permeance of 363 GPU and an infinite separation factor for 0.5 wt.% water in feed at 298 K. Permeance decreased considerably with increasing operating temperature, but increased considerably with increasing water content.     

Matrimid®5218/PSf双层非对称中空纤维膜的制备及其气体分离性能研究

以商业化聚酰亚胺Matrimid®5218作为功能层材料, 聚砜作为支撑层材料, 采用共挤出法制备双层非对称中空纤维气体分离膜. 所制备的双层非对称中空纤维膜具有致密无缺陷的超薄皮层, 致密皮层厚度约为0.21 μm. 在25 ℃, 0.5 MPa下, CO2/CH4的选择性系数达51.39, CO2的渗透系数为46.29 GPU, O2/N2的选择性系数达到7.13, O2的渗透速率为6.38 GPU. 考察了温度和压力对膜的渗透系数和选择性系数的影响, 并考察了物理老化对膜性能的影响.     

The effects of spinneret dimension and hollow fiber dimension on gas separation performance of ultra-thin defect-free Torlon hollow fiber membranes

A defect-free as-spun hollow fiber membrane with an ultra-thin dense-selective layer is the most desirable configuration in gas separation because it may potentially eliminate post-treatments such as silicone rubber costing, simplify membrane manufacture, and reduce production costs. However, the formation of defect-free as-spun hollow fiber membranes with an ultra-thin dense-selective layer is an extremely challenging task because of the complexity of phase inversion process during the hollow fiber fabrication and the trade-off between the formation of an ultra-thin dense-selective layer and the generation of defects. We have for the first time successfully produced defect-free as-spun Torlon^® hollow fiber membranes with an ultra-thin dense layer of around 540 Å from only a one polymer/one solvent binary system at reasonable take-up speeds of 10–50 m/min. The best O₂/N₂ permselectivity achieved is much higher than the intrinsic value of Torlon^® dense films. This is also a pioneering work systematically studying the effects of spinneret dimension and hollow fiber dimension on gas separation performance. Several interesting and important phenomena have been discovered and never been reported: (1) as the spinneret dimension increases, a higher elongation draw ratio is required to produce defect-free hollow fiber membranes; (2) the bigger the spinneret dimension, the higher the selectivity; (3) the bigger the spinneret dimension, the thinner the dense-selective layer. Mechanisms to explain the above observation have been elaborated. The keys to produce hollow fiber with enhanced permselectivity are to (1) remove die swell effects, (2) achieve finer monodisperse interstitial chain space at the dense-selective layer by an optimal draw ratio, and (3) control membrane formation by varying spinneret dimension.     

Effect of solution extrusion rate on morphology and performance of polyvinylidene fluoride hollow fiber membranes using polyvinyl pyrrolidone as an additive

<正>Polyvinylidene fluoride(PVDF) hollow fiber membranes prepared from spinning solutions with different polyvinyl pyrrolidone(PVP) contents(1%and 5%) at different extrusion rates were obtained by wet/dry phase process keeping all other spinning parameters constant.In spinning these PVDF hollow fibers,dimethylacetamide(DMAc) and PVP were used as a solvent and an additive,respectively.Water was used as the inner coagulant.Dimethylformamide(DMF) and water(30/70) were used as the external coagulant.The performances of membranes were characterized in terms of water flux,solute rejection for the wet membranes.The structure and morphology of PVDF hollow fiber were examined by BET adsorption,dry/wet weight method and scanning electron microscopy(SEM).It is found that the increase in PVP content and extrusion rate of spinning solution can result in the increase of water flux and decrease of solute rejection.The improvements of interconnected porous structure and pore size are induced by shear-thinning behavior of spinning solution at high extrusion rates,which could result in the increase of water flux of hollow fiber membranes.The increase of extrusion rate also leads to the increase of membrane thickness due to the recovery effect of elastic property of polymer chains.     

Preparation of Hydrophilic UHMWPE Hollow Fiber Membranes by Chemically Bounding Silica Nanoparticles

In this work, ultra-high molecular weight polyethylene (UHMWPE) microfiltration hollow fiber membranes prepared via the thermally induced phase separation (TIPS) method were modified by chemically bounding hydrophilic silica (SiO_2) nanoparticles onto the surface to improve anti-fouling performance. A range of testing techniques including attenuated total reflection Flourier transformed infrared spectroscopy(ATR-FTIR), X-ray photoelectron spectroscopy (XPS), field emission scanning electron microscopy (FE-SEM), water contact angle, mechanical test,filtration and anti-fouling performance were carried out to discuss the influence of different modification conditions on the properties of the membranes. The prepared hollow fiber membranes display the significantly excellent performance when the vinyl trimethoxy silane (VTMS) concentration was 13%, the pH value of the hydrolyzate was 4 and the hydrolysis reaction time was 6 h. In particular, the hydrophilicity of modified membranes was improved effectively, resulting in the enhancement of membrane anti-fouling properties. The results of this work can be consulted for improving the anti-fouling performance of the UHMWPE microfiltration hollow fiber membrane applied in the field of water purification.     

Fabrication of high performance Matrimid/polysulfone dual-layer hollow fiber membranes for O2/N2 separation

Matrimid/polysulfone (PSf) dual-layer hollow fiber membranes were fabricated by using co-extrusion and dry-jet wet-spinning phase-inversion techniques. The effects of the spinning dope composition, spinneret dimension, spinneret temperature and the air gap distance on the hollow fiber membranes separation performance were studied. Aging phenomenon was also studied. After coated by 3 wt% silicon solution, the hollow fiber membranes have an O₂/N₂ selectivity of 7.55 at 25 °C, 506.625 kPa which exceeds the intrinsic value of Matrimid. The membranes have an O₂ permeance of 9.36 GPU with an apparent dense-layer thickness of 1421 Å calculated from the O₂ permeability. SEM images show the high porosity underneath the dense skin. It indicates that non-solvent addition is not necessary in the inner spinning dope to induce the macroviod formation. The binodals of the Matrimid/solvent/H₂O and PSf/solvent/H₂O indicate that the composition of the spinning dope plays an important role in the structure and the gas separation performance of the dual-layer hollow fiber membranes. The delayed demixing of the inner spinning dope may fabricate low resistance support layers in the dual-layer hollow fiber membranes.     

季胺盐对共混聚酰亚胺膜气体除湿性能的影响

季胺盐对共混聚酰亚胺膜气体除湿性能的影响;共混改性;聚酰亚胺;季胺盐;亲水性;除湿     

Preparation and characterization of polyvinylidene fluoride (PVDF) hollow fiber membranes

Polyvinylidene fluoride (PVDF) hollow fiber membranes were prepared by dry/wet and wet phase inversion methods. In spinning these PVDF hollow fibers, dimethylacetamide (DMAc) and polyvinyl pyrrolidone (PVP) were used as a solvent and an additive, respectively. Water was used as the external coagulant. Water or ethanol was used as the internal coagulants. The membranes were characterized in terms of water flux, molecular weight cut-off for the wet membranes. Gas permeation fluxes and effective surface porosity were determined by a gas permeation method for the dried membranes. The cross-sectional structures were examined by scanning electron microscopy. The effects of polymer concentration, air-gap, PVP molecular weight, PVP content in the polymer dope, and the internal coagulant on the permeation properties and membrane structures were examined. Highly permeable PVDF hollow fiber membranes could be prepared from a polymer dope containing low molecular weight PVP and using ethanol as the internal coagulant.     

Development of asymmetric 6FDA-2,6DAT hollow fiber membranes for CO2/CH4 separation: Part 2. Suppression of plasticization

We have studied the CO₂-induced plasticization phenomenon of asymmetric poly(2,6-toluene-2,2-bis(3,4-dicarboxyphenyl) hexafluoropropane diimide) (6FDA-2,6 DAT) hollow fiber membranes for CO₂/CH₄ applications. Several processing and thermal approaches have been investigated to study their effectiveness to enhance anti-plasticization characteristics. Experimental results indicate that hollow fiber membranes spun at different shear rates and take-up rates cannot effectively suppress the CO₂ induced plasticization. Thermally treated 6FDA-2,6 DAT hollow fiber membranes show significant reduction in CO₂-induced plasticization. Wide-angle XRD spectra reveal no visible change in d-space after thermal treatment, while solubility data imply no cross-links occurred. Scanning electron microscopy (SEM) pictures illustrate heat treatment results in more compact selective-skin layer and substructure, thus strengthening the anti-plasticization characteristics of hollow fibers. By considering the degree of plasticization, dense-layer thickness, and heat treatment temperature, an optimal temperature of 250 °C (for 5 min) is identified for the heat treatment of 6FDA-2,6 DAT hollow fiber membranes. NMR spectra suggest the cause of forming a highly densified skin after heat treatment is mainly due to chain relaxation and enhanced nodule interaction at elevated temperatures.     

Effect of temperature on intrinsic permeation properties of 6FDA-Durene/1,3-phenylenediamine (mPDA) copolyimide and fabrication of its hollow fiber membranes for CO2/CH4 separation

We have determined the effect of temperature on intrinsic permeation properties of 6FDA-Durene/1,3-phenylenediamine (mPDA) 50/50 copolyimide dense film and fabricated high performance hollow fiber membranes of the copolyimide for CO₂/CH₄ separation. The hollow fiber membranes were wet-spun from a tertiary solution containing 6FDA-Durene/mPDA (PI), N-methyl-pyrrolidone (NMP) and tetrahydrofuran (THF) with a weight ratio of 20:50:30 at different shear rates within the spinneret. We observed the following facts: (1) the CO₂/CH₄ selectivity of the copolyimide dense film decreased significantly with an increase in temperature; (2) the performance of as-spun fibers was obviously influenced by the shear rate during spinning. For uncoated fibers, permeances of CH₄ and CO₂ decreased with increasing shear rate, while selectivity of CO₂/CH₄ sharply increased with shear rate until the shear rate reached 2169 s⁻¹ and then the selectivity leveled off; (3) After silicone rubber coating, permeances of CH₄ and CO₂ decreased, the selectivity of CO₂/CH₄ was recovered to the inherent selectivity of its dense film. Both the permeances and selectivity with increasing shear rate followed their same trends as that before the coating; (4) there was an optimal shear rate at which a defect-free fiber with a selectivity of CO₂/CH₄ at 42.9 and permeance of CO₂ at 53.3 GPU could be obtained after the coating; and (5) the pressure durability of the resultant hollow fiber membranes could reach 1000 psia at room temperature.     

BPA transfer rate increase using molecular imprinted polyethersulfone hollow fiber membrane

Bisphenol A (BPA) imprinted polyethersulfone (PES) hollow fiber membrane was spun using a dry–wet spinning method, the membrane was then prepared as a filter with an effective area of 200 cm². The hollow fiber filter was employed to study the BPA transport behavior. The transport ability of the prepared hollow fiber membrane was measured using 100 μmol/l BPA aqueous solutions at a flow flux of 50 and 75 ml/min, respectively. The BPA transfer rate increased for the imprinted hollow fiber membranes due to the larger amount of binding sites, comparing with the non-imprinted one. In the present study, hollow fiber membrane and the molecular imprinting technique were combined for advanced separation and the data suggested that small molecules could transfer in the direction opposite to the concentration gradient due to different pH.     

ZIF-8 based polysulfone hollow fiber membranes for natural gas purification

Mixed matrix membranes (MMMs) have received worldwide attention for natural gas purification due to their superior performance in terms of permeability and selectivity. The zeolitic imidazole framework-8 (ZIF-8) blended polysulfone (PSf) membranes have been fabricated for natural gas purification. ZIF-8 was selected due to its low cost, remarkable thermal and chemical stabilities, and tunable microporous structure. The neat PSf hollow fiber membrane and mixed matrix hollow fiber membranes incorporated with the various ZIF-8 loadings up to 1.25% were fabricated. The prepared membranes were evaluated using field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), atomic force microscopy (AFM), and gas separation performance. The low loading of ZIF-8 nanoparticles to the MMM improved thermal stability and glass transition temperature and yielded low surface roughness. MMMs were tested using pure gases with a significant improvement of 36% in CO₂ permeability and 28% in CO₂/CH₄ selectivity compared to the neat membrane. However, the high ZIF-8 loading reduced the separation performances. Moreover, CO₂/CH₄ selectivity decreased at elevated pressure (8 and 10 bar) due to CO₂-induced plasticization. Previously, the incorporation of ZIF-8 particles has primarily been subjected to the fabrication of flat sheet membranes, whereas this work focused on hollow fiber membranes which are rarely investigated. Hence, the promising results obtained at low feed pressure in this study demonstrated the potential of ZIF-8 based hollow fiber membrane for natural gas purification.     

Structural and performance studies of poly(vinyl chloride) hollow fiber membranes prepared at different air gap lengths

Poly(vinyl chloride) hollow fiber membranes were prepared by the dry/wet and wet/wet spinning technique at different air gap lengths keeping all other spinning parameters constants. Mean pore size, pore size distribution and mean roughness of both the internal and external surfaces of the hollow fibers were determined by atomic force microscopy. Cross-sectional structure was studied by scanning electron microscopy. Ultrafiltration experiments of pure water and aqueous solutions of different solutes having different molecular weights (bovine serum albumin, polyethylene glycol and polyvinyl pyrrolidone) were carried out. It was found that the inner and outer diameters of the PVC fiber membranes decreased with the increase of the air gap distance due to the gravitational force effect. The hollow fiber membranes prepared without and with air gap distances up to 7 cm exhibited a quite symmetric cross-structure consisting of four layers, two small finger-like structure layers at both edges of the hollow fibers and two larger finger-like voids mixed with macrovoids layers in the middle of the cross-section. The outer-middle layer thickness decreased when the air gap distance was increased to 10 cm and disappeared from the cross-section of the hollow membranes prepared with higher air gap lengths than 15 cm. For all dry/wet spun PVC hollow fibers, the outer pore size and the pure water permeation flux both increased with the increase of the air gap distance. In contrast, the solute separation factor decreased with the air gap distance. This was related to the pore size of the external surface of the PVC hollow fibers.     

Synthesis and characterization of titania hollow fiber and its application to the microextraction of trace metals

A titania hollow fiber membrane was successfully synthesized in a macro range via a template method coupled with a sol-gel process. Thermal gravimetric and differential thermal analysis (TG-DTA) was employed to study the effect of heat treatment on the synthesized hollow fiber, and the crystal forms of the titania hollow fiber membranes at different temperatures were studied by X-ray diffraction (XRD). The pore structure of the prepared titania hollow fiber was characterized by scanning electron micrograph (SEM) and nitrogen adsorption/desorption measurements. The prepared titania hollow fiber membrane was explored as a new adsorption material for trace metals for the first time and a new method of titania hollow fiber membrane solid phase microextraction (MSPME) online coupled to inductively coupled plasma mass spectrometry (ICP-MS) was developed for the determination of trace amount of Cd, Co, V and Ni in human serum samples. In order to validate the developed method, two certified reference materials of NIES.No.10-b rice flour and BCR No.184 bovine muscle were analyzed and the determined values were in good agreement with the certified values.