Single-machine scheduling with deteriorating jobs and past-sequence-dependent setup times

In many realistic scheduling settings a job processed later consumes more time than the same job processed earlier – this is known as scheduling with deteriorating jobs. Most research on scheduling with deteriorating jobs assumes that the actual processing time of a job is an increasing function of its starting time. Thus a job processed late may incur an excessively long processing time. On the other hand, setup times occur in manufacturing situations where jobs are processed in batches whereby each batch incurs a setup time. This paper considers scheduling with deteriorating jobs in which the actual processing time of a job is a function of the logarithm of the total processing time of the jobs processed before it (to avoid the unrealistic situation where the jobs scheduled late will incur excessively long processing times) and the setup times are proportional to the actual processing times of the already scheduled jobs. Under the proposed model, we provide optimal solutions for some single-machine problems.     

Single Machine Batch Scheduling Problem with Resource Dependent Setup and Processing Time in the Presence of Fuzzy Due Date

We consider a batch scheduling problem on a single machine which processes jobs with resource dependent setup and processing time in the presence of fuzzy due-dates given as follows:1. There are n independent non-preemptive and simultaneously available jobs processed on a single machine in batches. Each job j has a processing time and a due-date.2. All jobs in a batch are completed together upon the completion of the last job in the batch. The batch processing time is equal to the sum of the processing times of its jobs. A common machine setup time is required before the processing of each batch.3. Both the job processing times and the setup time can be compressed through allocation of a continuously divisible resource. Each job uses the same amount of the resource. Each setup also uses the same amount of the resource.4. The due-date of each job is flexible. That is, a membership function describing non-decreasing satisfaction degree about completion time of each job is defined.5. Under above setting, we find an optimal batch sequence and resource values such that the total weighted resource consumption is minimized subject to meeting the job due-dates, and minimal satisfaction degree about each due-date of each job is maximized. But usually we cannot optimize two objectives at a time. So we seek non-dominated pairs i.e. the batch sequence and resource value, after defining dominance between solutions.A polynomial algorithm is constructed based on linear programming formulations of the corresponding problems.     

Optimal methods for batch processing problem with makespan and maximum lateness objectives

In this paper we consider the problem of scheduling n jobs on a single batch processing machine in which jobs are ordered by two customers. Jobs belonging to different customers are processed based on their individual criteria. The considered criteria are minimizing makespan and maximum lateness. A batching machine is able to process up to b jobs simultaneously. The processing time of each batch is equal to the longest processing time of jobs in the batch. This kind of batch processing is called parallel batch processing. Optimal methods for three cases are developed: unbounded batch capacity, b > n, with compatible job groups and bounded batch capacity, b  n, with compatible and non compatible job groups. Each job group represents a different class of customers and the concept of being compatible means that jobs which are ordered by different customers are allowed to be processed in a same batch. We propose an optimal method for the problem with incompatible groups and unbounded batches. About the case when groups are incompatible and bounded batches, our proposed method is considered as optimal when the group with maximum lateness objective has identical processing times. We regard this method, however, as a heuristic when these processing times are different. When groups are compatible and batches are bounded we consider another problem by assuming the same processing times for the group which has the maximum lateness objective and propose an optimal method for this problem.     

Single machine batch scheduling to minimize the weighted number of late jobs

The single machine batch scheduling problem to minimize the weighted number of late jobs is studied. In this problem,n jobs have to be processed on a single machine. Each job has a processing time, a due date and a weight. Jobs may be combined to form batches containing contiguously scheduled jobs. For each batch, a constant set-up time is needed before the first job of this batch is processed. The completion time of each job in the batch coincides with the completion time of the last job in this batch. A job is late if it is completed after its due date. A schedule specifies the sequence of jobs and the size of each batch, i.e. the number of jobs it contains. The objective is to find a schedule which minimizes the weighted number of late jobs. This problem isNP-hard even if all due dates are equal. For the general case, we present a dynamic programming algorithm which solves the problem with equal weights inO(n ³) time. We formulate a certain scaled problem and show that our dynamic programming algorithm applied to this scaled problem provides a fully polynomial approximation scheme for the original problem. Each algorithm of this scheme has a time requirement ofO(n ³/ +n ³ logn). A side result is anO(n logn) algorithm for the problem of minimizing the maximum weight of late jobs.Supported by INTAS Project 93-257.     

On-line supply chain scheduling problems with preemption

We consider supply chain scheduling problems where customers release jobs to a manufacturer that has to process the jobs and deliver them to the customers. The jobs are released on-line, that is, at any time there is no information on the number, release and processing times of future jobs; the processing time of a job becomes known when the job is released. Preemption is allowed. To reduce the total costs, processed jobs are grouped into batches, which are delivered to customers as single shipments; we assume that the cost of delivering a batch does not depend on the number of jobs in the batch. The objective is to minimize the total cost, which is the sum of the total flow time and the total delivery cost. For the single-customer problem, we present an on-line two-competitive algorithm, and show that no other on-line algorithm can have a better competitive ratio. We also consider an extension of the algorithm for the case of m customers, and show that its competitive ratio is not greater than 2m if the delivery costs to different customers are equal.     

Batch scheduling with controllable setup and processing times to minimize total completion time

We study a problem of scheduling n jobs on a single machine in batches. A batch is a set of jobs processed contiguously and completed together when the processing of all jobs in the batch is finished. Processing of a batch requires a machine setup time dependent on the position of this batch in the batch sequence. Setup times and job processing times are continuously controllable, that is, they are real-valued variables within their lower and upper bounds. A deviation of a setup time or job processing time from its upper bound is called a compression. The problem is to find a job sequence, its partition into batches, and the values for setup times and job processing times such that (a) total job completion time is minimized, subject to an upper bound on total weighted setup time and job processing time compression, or (b) a linear combination of total job completion time, total setup time compression, and total job processing time compression is minimized. Properties of optimal solutions are established. If the lower and upper bounds on job processing times can be similarly ordered or the job sequence is fixed, then O(n³ log n) and O(n⁵) time algorithms are developed to solve cases (a) and (b), respectively. If all job processing times are fixed or all setup times are fixed, then more efficient algorithms can be devised to solve the problems.     

储存时间有上限的两阶段供应链排序问题

研究一类储存时间有上限的两阶段供应链排序问题.两阶段是指工件先加工,后运输:加工阶段是一台加工机器逐个加工工件;运输阶段是无限台车辆分批运输完工的工件.工件的运输完成时刻与完工时刻之差定义为工件的储存时间,且有相应的储存费用,且任意工件的储存时间都不超过某一常数.若工件的运输完成时刻早于(晚于)交货期窗口的开始(结束)时刻,则有相应的提前(延误)惩罚费用.目标是极小化总提前惩罚费用、总延误惩罚费用、总储存费用、总运输费用以及与交货期窗口有关的费用之和.先证明该问题是NP-难的,后对单位时间的储存费用不超过单位时间的延误惩罚费用的情形给出了伪多项式时间算法.     

带有分批费用的容量有界的单机平行分批排序问题

考虑的问题是在添加工资费用或包装费用等附加的分批费用下,如何使单机平行分批中总完工时间和分批费用之和达到最小.首先我们假定工件和批处理机都在零时刻到达,工件被成批地进行加工,一旦开始加工就不允许中断,每批的加工时间等于该批中最大的加工时间,而且假设每分一批都产生一个分批费用.然后对具有m个不同的加工时间,批容量有界且为固定值b的情形下目标函数为∑C_j与分批费用之和这一排序问题,利用动态规划的方法给出了多项式时间算法,时间界为O(b²m2m²222^m).     

优化交货期窗口的两阶段供应链排序问题

研究一类优化交货期窗口的两阶段供应链排序问题. 优化交货期窗口是指交货期窗口的开始与结束时刻是决策变量, 不是输入常量. 两阶段是指工件先加工, 后运输: 加工阶段是一台加工机器逐个加工工件;运输阶段是无限台车辆分批运输完工的工件. 工件的开始运输时刻与完工时刻之差定义为工件的储存时间, 且有相应的储存费用. 若工件的运输完成时刻早于(晚于)交货期窗口的开始(结束)时刻, 则有相应的提前(延误)惩罚费用. 目标是极小化总提前惩罚费用、总延误惩罚费用、总储存费用、总运输费用以及与交货期窗口有关的费用之和. 针对单位时间的延误惩罚费用不超过单位时间的储存费用、单位时间的储存费用不超过单位时间的提前惩罚费用的情形, 给出了时间复杂性为O(n^{8})的动态规划算法.     

Approximation algorithms for two-machine flow shop scheduling with batch setup times

In many practical situations, batching of similar jobs to avoid setups is performed while constructing a schedule. This paper addresses the problem of non-preemptively scheduling independent jobs in a two-machine flow shop with the objective of minimizing the makespan. Jobs are grouped into batches. A sequence independent batch setup time on each machine is required before the first job is processed, and when a machine switches from processing a job in some batch to a job of another batch. Besides its practical interest, this problem is a direct generalization of the classical two-machine flow shop problem with no grouping of jobs, which can be solved optimally by Johnson's well-known algorithm. The problem under investigation is known to be NP-hard. We propose two O(n logn) time heuristic algorithms. The first heuristic, which creates a schedule with minimum total setup time by forcing all jobs in the same batch to be sequenced in adjacent positions, has a worst-case performance ratio of 3/2. By allowing each batch to be split into at most two sub-batches, a second heuristic is developed which has an improved worst-case performance ratio of 4/3. © 1998 The Mathematical Programming Society, Inc. Published by Elsevier Science B.V.     

On-line scheduling on a batch processing machine with unbounded batch size to minimize the makespan

We present on-line algorithms to minimize the makespan on a single batch processing machine. We consider a parallel batching machine that can process up to b jobs simultaneously. Jobs in the same batch complete at the same time. Such a model of a batch processing machine has been motivated by burn-in ovens in final testing stage of semiconductor manufacturing. We deal with the on-line scheduling problem when jobs arrive over time. We consider a set of independent jobs. Their number is not known in advance. Each job is available at its release date and its processing requirement is not known in advance. This general problem with infinite machine capacity is noted 1∣p − batch, r_j, b = ∞∣C_max. Deterministic algorithms that do not insert idle-times in the schedule cannot be better than 2-competitive and a simple rule based on LPT achieved this bound [Z. Liu, W. Yu, Scheduling one batch processor subject to job release dates, Discrete Applied Mathematics 105 (2000) 129–136]. If we are allowed to postpone start of jobs, the performance guarantee can be improved to 1.618. We provide a simpler proof of this best known lower bound for bounded and unbounded batch sizes. We then present deterministic algorithms that are best possible for the problem with unbounded batch size (i.e., b = ∞) and agreeable processing times (i.e., there cannot exist an on-line algorithm with a better performance guarantee). We then propose another algorithm that leads to a best possible algorithm for the general problem with unbounded batch size. This algorithm improves the best known on-line algorithm (i.e. [G. Zhang, X. Cai, C.K. Wong, On-line algorithms for minimizing makespan on batch processing machines, Naval Research Logistics 48 (2001) 241–258]) in the sense that it produces a shortest makespan while ensuring the same worst-case performance guarantee.     

并行分批排序综述

并行分批排序起源于半导体芯片制造过程。在并行分批排序中,工件可成批加工,批加工机器最多可同时加工B个工件,批的加工时间为批中所有工件的最大工时。首先根据传统的机器环境和目标函数对并行分批排序已有成果进行分类介绍,主要为单机和平行机的机器环境,以及极小化最大完工时间、极小化总完工时间、极小化最大延迟、极小化误工工件数、极小化总延误和极小化最大延误的目标函数;然后梳理了由基本问题所衍生出来的具有新特点的16类新型并行分批排序,包括差异尺寸工件、多目标、工件加工时间或顺序存在限制、考虑费用和具有特殊机制等情况;最后展望未来的研究方向。     

Minimizing number of tardy jobs on a batch processing machine with incompatible job families

In this paper we consider the problem of minimizing number of tardy jobs on a single batch processing machine. The batch processing machine is capable of processing up to B jobs simultaneously as a batch. We are given a set of n jobs which can be partitioned into m incompatible families such that the processing times of all jobs belonging to the same family are equal and jobs of different families cannot be processed together. We show that this problem is NP-hard and present a dynamic programming algorithm which has polynomial time complexity when the number of job families and the batch machine capacity are fixed. We also show that when the jobs of a family have a common due date the problem can be solved by a pseudo-polynomial time procedure.     

ON-LINE PROBLEMS OF MINIMIZING MAKESPAN ON A SINGLE BATCH PROCESSING MACHINE WITH NONIDENTICAL JOB SIZES

The on-line problem of scheduling on a batch processing machine with nonidentical job sizes to minimize makespan is considered. The batch processing machine can process a number of jobs simultaneously as long as the total size of these jobs being processed does not exceed the machine capacity. The processing time of a batch is given by the longest processing time of any job in the batch. Each job becomes available at its arrival time, which is unknown in advance, and its processing time becomes known upon its arrival. The paper deals with two variants： the case only with two distinct arrival times and the general case. For the first case, an on-line algorithm with competitive ratio 119/44 is given. For the latter one, a simple algorithm with competitive ratio 3 is given. For both variants the better ratios can be obtained if the problem satisfies proportional assumption.     

An iterative approach for the serial batching problem with parallel machines and job families

In this paper, we consider a parallel machine scheduling problem to minimize the total completion time. Each job belongs to a certain family. All jobs of one family have identical processing times. Major setups occur between jobs of different families, and we include sequence dependencies. Batches of jobs belonging to the same family can be formed to avoid these setups. Furthermore, we assume serial batching and batch availability. Therefore, the processing time of a batch is the sum of the processing times of all jobs grouped into the corresponding batch. An iterative method is developed for solving this specific problem. This approach alternates between varying batch sizes using an efficient heuristic and sequencing batches based on variable neighborhood search (VNS). Computational results demonstrate that the iterative heuristic outperforms heuristics based on a fixed batch size and list scheduling.     

Approximation results in parallel machnies stochastic scheduling

We consider scheduling a batch of jobs with stochastic processing times on parallel machines. We derive various new formulae for the expected flowtime and weighted flowtime under general scheduling rules. Smith's Rule, which orders job starts by decreasing ratio of weight to expected processing time provides a natural heuristic for this problem. We obtain a bound on the worst case difference between the expected weighted flow time under Smith's Rule and under an optimal policy. For a wide class of processing time distributions, this bound is of oderO(1) and does not increase with the number of jobs.This research was supported in part by NSF Grant ECS-8712798.     

On the optimality of static policy in stochastic open shop

Consider n jobs and two machines. Each job has to be processed on both machines. The order in which it is dome is immaterial. However, the decision maker has to decide in advance which jobs will be processes first on machine 1 (2). We assume that processing times on each machine are identically exponentially distributed random variables. We prove that assigning equal number of jobs to be first processed by machine 1 (2) stochastically minimizes the makespan.     

工件的运输和继列分批加工协作排序问题

近年来,工件的运输和加工协作排序问题在物流和供应链管理领域得到广泛关注. 讨论了先用 $\ m$ 台车辆将工件从等待区域运输到继列分批处理机处, 再进行分批加工的协作排序问题, 加工一批工件需要支付一定的费用, 目标为最小化工件的总完工时间与批的加工费用之和. 在工件的加工时间都相等的情况下, 如果工件运输方案确定, 给出了多项式时间的动态规划算法; 如果工件运输方案不确定, 证明了该问题是{\, NP}-难的, 给出了车辆返回时间 $\ t=0$ 时, 最差性能比等于 $\ 2-\frac{1}{m}$ 的近似算法.     

Serial-batching scheduling with time-dependent setup time and effects of deterioration and learning on a single-machine

This paper deals with serial-batching scheduling problems with the effects of deterioration and learning, where time-dependent setup time is also considered. In the proposed scheduling models, all jobs are first partitioned into serial batches, and then all batches are processed on a single serial-batching machine. The actual job processing time is a function of its starting time and position. In addition, a setup time is required when a new batch is processed, and the setup time of the batches is time-dependent, i.e., it is a linear function of its starting time. Structural properties are derived for the problems of minimizing the makespan, the number of tardy jobs, and the maximum earliness. Then, three optimization algorithms are developed to solve them, respectively.     

The coordination of transportation and batching scheduling

We study a coordinated scheduling problem of production and transportation in which each job is transported to a single batching machine for further processing. There are m vehicles that transport jobs from the holding area to the batching machine. Each vehicle can transport only one job at a time. The batching machine can process a batch of jobs simultaneously where there is an upper limit on the batch size. Each batch to be processed occurs a processing cost. The problem is to find a joint schedule of production and transportation such that the sum of the total completion time and the total processing cost is optimized. For a special case of the problem where the job assignment to the vehicles is predetermined, we provide a polynomial time algorithm. For the general problem, we prove that it is NP-hard (in the ordinary sense) and present a pseudo-polynomial time algorithm. A fully polynomial time approximation scheme for the general problem is obtained by converting an especially designed pseudo-polynomial dynamic programming algorithm.