Interfacial Mass Transfer in Nitroxide‐Mediated Miniemulsion Polymerization

A mathematical model has been developed to describe the interfacial mass transfer of TEMPO in a nitroxide‐mediated miniemulsion polymerization (NMMP) system in the absence of chemical reactions. The model is used to examine how the diffusivity of TEMPO in the aqueous and organic droplet phases, the average droplet diameter and the nitroxide partition coefficient influences the time required for the nitroxide to reach phase equilibrium under non‐steady state conditions. Our model predicts that phase equilibrium is achieved quickly (< 1 × 10⁻⁴ s) in NMMP systems under typical polymerization conditions and even at high monomer conversions when there is significant resistance to molecular diffusion. The characteristic time for reversible radical deactivation by TEMPO was found to be more than ten times greater than the predicted equilibration times, indicating that phase equilibrium will be achieved before TEMPO has an opportunity to react with active polymer radicals. However, significantly longer equilibration times are predicted, when average droplet diameters are as large as those typically found in emulsion and suspension polymerization systems, indicating that the aqueous and organic phase concentrations of nitroxide may not always be at phase equilibrium during polymerization in these systems.

Influence of droplet phase TEMPO diffusivity, D_TEMPO,drop, on the predicted organic phase concentration of TEMPO.     

Polymer Brushes by Nitroxide‐Mediated Polymerization

This review article describes the preparation of polymer brushes by nitroxide‐mediated radical polymerization using either the ‘grafting to’ or the ‘grafting from’ approach. The use of TEMPO as a classical initiator is intensively described. More sophisticated nitroxides are also included in the discussion. Brush formation on flat surfaces such as wafers and also on particles is reported. Finally, some applications of polymer brushes are presented.

     

Mechanism of Dithiobenzoate‐Mediated RAFT Polymerization: A Missing Reaction Step

Summary: The debate on the mechanism of dithiobenzoate‐mediated RAFT polymerization may be resolved by including the reaction between a propagating radical and the star‐shaped combination product from irreversible termination into the kinetic scheme. By this step, a highly reactive propagating radical and a not overly stable three‐arm star species are transformed into the resonance‐stabilized RAFT intermediate radical and a very stable polymer molecule. The time evolution of concentrations is discussed for the main‐equilibrium range of CDB‐mediated methyl acrylate polymerization.

Illustration of the novel understanding of the RAFT mechanism in dithiobenzoate‐mediated RAFT polymerization.     

Nitroxide‐Mediated Radical Polymerization in Dispersed Systems: Compartmentalization and Nitroxide Partitioning

Compartmentalization and nitroxide partitioning in NMP in dispersed systems have been investigated by modeling and simulations. Compartmentalization comprises the segregation effect on termination and the confined space effect on deactivation. Under certain conditions, it is possible to obtain an improvement in both control and livingness. The particle size threshold for compartmentalization, decreases with any system change that leads to a decrease in the number of propagating radicals and/or nitroxides per particle, and vice versa. There is direct competition between the confined space effect on deactivation and nitroxide exit–the more water‐soluble the nitroxide, the weaker the confined space effect. Nitroxide partitioning leads to an increase in polymerization rate and loss in control/livingness.

     

Synthesis of Nanosized (<20 nm) Polymer Particles by Radical Polymerization in Miniemulsion Employing in situ Surfactant Formation

A novel method for synthesis of ultrafine polymeric nanoparticles of diameters less than 20 nm has been developed. The method is based on miniemulsion polymerization exploiting combination of the in situ surfactant generation approach (whereby the surfactant is formed at the oil–water interface by reaction between an organic acid and a base) and ultrasonication. Conventional radical polymerization and nitroxide‐mediated radical polymerization of styrene have been conducted in miniemulsion using oleic acid/potassium hydroxide, demonstrating that particles with diameters less than 20 nm can be obtained by this approach at surfactant contents much lower than traditionally required in microemulsion polymerizations.

     

TEMPO‐Mediated Emulsion Polymerization

While miniemulsion polymerization has proven to be well‐suited for conducting living/controlled radical polymerizations, emulsion polymerizations have proven to be far more challenging. Ab initio emulsion polymerizations, in which monomer droplets are present during polymerization, have thus far not been successful with TEMPO‐mediated polymerizations, as a result of colloidal instability and coagulum formation. By selectively inhibiting polymerization in the monomer droplets, it is demonstrated that droplet polymerization is responsible for the formation of large (>1 µm) particles that can lead to coagulum formation. Furthermore, we show that coagulum‐free latexes can be produced using a TEMPO‐mediated ab initio emulsion polymerization by suppressing droplet polymerization.

     

Particle Size Effects in TEMPO‐Mediated Radical Polymerization of Styrene in Aqueous Miniemulsion

Summary: 2,2,6,6‐Tetramethylpiperidinyl‐1‐oxy (TEMPO)‐mediated radical polymerization of styrene in aqueous miniemulsion at 125 °C using sodium dodecylbenzenesulfonate and poly(vinyl alcohol), respectively, as colloidal stabilizers has been investigated. The particle size had a dramatic effect on the polymerization process. Decreasing particle size led to a markedly higher polymerization rate, but less control and a lower degree of livingness. For particles with diameters greater than approximately 170 nm, the polymerization behavior was essentially the same as in the corresponding bulk system. By varying the particle size within an appropriate range, it is possible to tune the polymerization such that the polymerization rate is increased while still maintaining reasonable control and livingness.

     

Nitroxide‐Mediated Radical Polymerization in Microemulsion

Nitroxide‐mediated polymerizations of styrene in microemulsion have been carried out at 125 °C using the cationic surfactant tetradecyltrimethylammonium bromide and the nitroxides 2,2,6,6‐tetramethylpiperidinyl‐1‐oxy (TEMPO) and N‐tert‐butyl‐N‐[1‐diethylphosphono‐(2,2‐dimethylpropyl)] nitroxide (SG1). TEMPO‐mediated polymerizations were extremely slow, with large particles (d_n = 39–129 nm) and broad molecular weight distributions (MWDs). The origin of the broad MWDs was likely significant alkoxyamine decomposition and differing diffusion rates of monomer and low MW alkoxyamines (and nitroxide) between monomer‐swollen micelles and polymer particles. SG1‐mediated polymerizations proceeded at higher rates, resulting in nanoparticles (d_n = 21–37 nm) and lower than for TEMPO.

     

α,ω‐Nitroxide‐Capped Polystyrenes and Poly(butyl acrylate)s as Macroinitiators for the Free‐Radical Polymerization of Methyl Methacrylate

The use of a bisaminooxy compound as initiator for nitroxide‐mediated radical polymerization (NMRP) of styrene or n‐butyl acrylate allows the synthesis of α,ω‐nitroxide‐capped polymers. At high temperatures and with the addition of acetic anhydride, it was found that these polymers could be applied as macroinitiators in the free‐radical polymerization of methyl methacrylate. This enables the synthesis of block copolymers with only minor contents of homopolymer.

The structure of bis‐TIPNO, the bisaminooxy compound used as an initiator for the nitroxide‐mediated radical polymerization of styrene or n‐butyl acrylate.     

A General Strategy for Nano‐Encapsulation via Interfacially Confined Living/Controlled Radical Miniemulsion Polymerization

Summary: We propose and demonstrate the utility of an interfacial living/controlled (reversible addition fragmentation chain transfer, RAFT) radical miniemulsion polymerization in nano‐encapsulation. The principles and methodology behind this technique are readily scalable and highly efficient. The living/controlled nature of the system offers great opportunities to tune the properties of the polymer shell‐like thickness, surface functionality, molecular weight, and inner‐wall functionality by simply using a semi‐continuous polymerization technique.

Illustration of encapsulation principles by RAFT interfacial miniemulsion polymerization.     

Initiator‐Grafted Silica Particles for Controlled Free Radical Polymerization: Influence of the Initiator Structure on the Grafting Density

A series of organic‐inorganic hybrid particles were synthesized by a self‐assembled layer of different initiators, immobilized on silica particles and used for controlled radical polymerization. We use three different initiator systems for atom‐transfer radical polymerization (ATRP), unimolecular nitroxide mediated polymerization (NMP), and bimolecular NMP, for the development of the hybrid inorganic/organic particles. After preliminary qualitative characterization by X‐ray spectroscopy (XPS) and Fourier‐transformed infrared (FT‐IR) measurements, the hybrid nanoparticles were studied by thermogravimetric analysis (TGA) to determine and discuss the initiator graft density in terms of steric hindrance.

The coupling agents employed for the various approaches used here: a) NMP1‐bimolecular system, b) NMP2‐unimolecular system, and c) ATRP.     

2,2,6,6‐Tetramethylpiperydinyl‐1‐oxyl (TEMPO) Functionalized Benzoxazines Prepared with a One‐Pot Synthesis for Reactive/Crosslinkable Initiators of Nitroxide Mediated Polymerization

In this work, the incorporation of a 2,2,6,6‐tetramethylpiperydinyl‐1‐oxyl (TEMPO) group to a benzoxazine ring is performed using a one‐pot synthesis for the preparation of TEMPO‐functionalized benzoxazine compounds and polymers as reactive and crosslinkable initiators for nitroxide‐mediated polymerization (NMP). The TEMPO‐functionalization reaction of benzoxazine, traced with ¹H NMR, is conducted with sequential radical transfer and coupling reactions. Moreover, polystyrene‐grafted polybenzoxazine copolymers are prepared with the TEMPO‐benzoxazine initiator and NMP of styrene. The polymerization system exhibits the characteristics of controlled radical polymerization, including controlled molecular weights of products and ability for sequential polymerization. Moreover, based on the chemical reactivity and crosslinking ability of benzoxazine groups, the synthesis route developed in this work will widen the scope of the design and synthesis of functional and high‐performance polymers.

     

Synthesis of Block Copolymers Modified with Phosphonate Ester Groups Using Nitroxide‐Mediated Radical Polymerization

Summary: Phosphonate groups were introduced into block copolymers of styrene derivatives either as single end‐groups or as small blocks using nitroxide‐mediated radical polymerization. In order to combine the hydrophobic and hydrophilic segments, block copolymers with N,N‐dimethyl acrylamide were synthesized. After hydrolysis to phosphonic acid groups, adsorption of the polymer onto metal oxides was possible.

Conversion of the phosphonate groups by transesterification with trimethylbromosilane (TMBS), followed by hydrolysis of the silylester group.     

RAFT Inverse Miniemulsion Polymerization of Acrylamide

RAFT inverse miniemulsion polymerization is demonstrated for the first time as an alternate way to synthesize hydrophilic polymer latexes. The kinetic behavior of inverse RAFT miniemulsion polymerization of acrylamide is similar to that observed in aqueous RAFT solution polymerization. A water‐soluble initiator provides better control than a lipophilic initiator in inverse RAFT miniemulsion polymerization under the conditions used here.

     

An Improved Catalytic Method for Alkoxyamine Synthesis – Functionalized and Biradical Initiators for Nitroxide‐Mediated Radical Polymerization

Mn(salen)Cl was applied as a low‐cost catalyst for the formation of alkoxyamines from nitroxides and substituted styrenes. These “unimolecular initiators” for nitroxide‐mediated radical polymerization (NMRP) were synthesized using 2,2,6,6‐tetramethyl‐1‐piperidine‐1‐oxyl and 2,2,5‐trimethyl‐4‐phenyl‐3‐azahexane‐3‐oxyl. Functionalized alkoxyamines were obtained from 4‐vinylbenzyl chloride and 4‐vinylbenzyl alcohol. The divinyl compound 1,2‐bis(4‐vinylphenyl)ethane was converted to an alkoxyamine monomer and to bisaminooxy compounds, which can be used as “biradical initiators” for NMRP.

Formation of alkoxyamines using Mn(salen)Cl as the catalyst.     

Nitroxide‐Mediated Controlled/Living Free Radical Copolymerization of Styrene and Divinylbenzene in Aqueous Miniemulsion

Summary: The nitroxide‐mediated controlled/living free radical copolymerization of styrene and divinylbenzene using a polystyrene‐TEMPO macroinitiator in aqueous miniemulsion and in bulk have been investigated. The crosslink densities were estimated based on the content of pendant vinyl groups as determined by ¹H NMR. Considerably lower crosslink densities were revealed in the miniemulsion than in the corresponding bulk system. The rate of polymerization in the miniemulsion increased with decreasing particle size, and was significantly higher than in bulk.

Crosslink density for the TEMPO‐mediated free radical copolymerization of S(1) and DVB(2) (f = 0.99, f = 0.01) at 125 °C in bulk (□) and in miniemulsions with d_n = 585 nm (○) and 53.3 nm (•).     

Synthesis of Well‐Defined Polybenzamide‐block‐Polystyrene by Combination of Chain‐Growth Condensation Polymerization and RAFT Polymerization

Well‐defined diblock copolymers composed of poly(N‐octylbenzamide) and polystyrene were synthesized by reversible addition‐fragmentation chain transfer (RAFT) polymerization of styrene with a polyamide chain transfer agent (CTA) prepared via chain‐growth condensation polymerization. Synthesis of a dithioester‐type macro‐CTA possessing the polyamide segment as an activating group was unsatisfactory due to side reactions and incomplete introduction of the benzyl dithiocarbonyl unit. On the other hand, a dithiobenzoate‐CTA containing poly(N‐octylbenzamide) as a radical leaving group was easily synthesized, and the RAFT polymerization of styrene with this CTA afforded poly(N‐octylbenzamide)‐block‐polystyrene with controlled molecular weight and narrow polydispersity.

     

Modeling of Nitroxide‐Mediated Semibatch Radical Polymerization

A mechanistic model is developed for high‐temperature (138 °C) styrene semibatch thermally and conventionally initiated FRP, as well as NMP with a two‐component initiating system (tert‐butyl peroxyacetate, 4‐hydroxy‐TEMPO). The model, using kinetic coefficients from literature, provides a good representation of the FRP experimental results. Implementation of a gel effect correlation to represent the change in the diffusion‐controlled termination rate coefficient with conversion improves the fit to the thermally initiated system, but is not required to represent the production of low molecular weight material ( Dalton) by conventionally initiated FRP or NMP. The low initiator efficiency found in NMP is well explained by a reaction network involving combination of free nitroxide with methyl radicals formed from initiator decomposition.

     

Microwave Accelerated Synthesis of N‐Phenylmaleimide in a Single Step and Polymerization in Bulk

Summary: This paper reports the microwave mediated direct synthesis of N‐phenylmaleimide ( 3 ) from maleic anhydride ( 1 ) and aniline ( 2 ) by using microwave irradiation. Good yields and very short reaction times were the main aspects of the method. The reaction conditions and kinetics of this process were investigated. Microwave irradiation in a boiling solvent showed the existence of a significant specific microwave effect. The microwave homopolymerization of 3 in bulk using 2,2′‐azoisobutyronitrile (AIBN) as a free radical initiator was also carried out.

Kinetic curves for the synthesis of N‐phenylmaleimide in a MW and in an oil bath at 144 °C (boiling xylene).     

Xanthate‐Mediated Living Radical Polymerization of Vinyl Acetate in Miniemulsion

Summary: The MADIX/RAFT mechanism, employing a xanthate as the reversible chain‐transfer agent, has been shown to facilitate the living radical polymerization of vinyl acetate in miniemulsion. Methyl (ethoxycarbonothioyl)sulfanyl acetate (MESA) successfully mediated the polymerization which was initiated with either of the water‐soluble initiators 2,2′‐azobis{2‐[1‐(2‐hydroxyethyl)‐2‐imidazolin‐2‐yl]propane} dihydrochloride (VA‐060) or 2,2′‐azobis[2‐(2‐dimidazolin‐2‐yl)propane] dihydrochloride (VA‐044). The polymerizations exhibit living characteristics, demonstrated by the evolution of molecular weight distributions. The formulation of the miniemulsion produced stable latexes with no coagulum.

The number‐average molecular weight and PDI as a function of monomer conversion for the RAFT miniemulsion polymerization of vinyl acetate.